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Steam Powered Sugarcane Crushers For Jaggery

Steam power plant is blessing to sugarcane farmers where electricity is not available and diesel is costly. If you purchase our steam engine and boiler, no diesel engine or no electric motor is required for jaggery - gur - pamela - making. So daily you save expense of 30 to 40 lit of diesel which is your additional profit. Please read below:

  1. These steam power plants will not require any fuel in the boiler if you install the boiler immediately after juice boiling pans just on the trench of the furnace where Chimney of furnace is situate. So remove constructed chimney and install boiler on the same place. Boiler will have its own long chimney. So whatever flue gases pass through chimney, will pass through boiler and boiler chimney. In open pan boiling process, a lot of heat is carried away by flue gases in to atmosphere. This heat in flue gases must be utilized to make steam for steam engine. So it will give you steam power free of cost. However if flue gases are found to be insufficient, there is arrangement of fire grate in the boiler on which you can burn bagasse as supplementary fuel. But heat in flue gases will be fully utilized.
  2. Sugarcane crusher driven by steam engine has better crushing capacity than sugarcane crusher driven by equal hp  diesel engine or electric motor. This is so because steam engine has higher torque than diesel engine or electric motor. So you can crush more sugarcane.
  3. H P of steam engine can be increased simply by increasing pressure in the boiler. 8 HP steam engine can work as 10 HP engine if boiler pressure is increased from 150 psi to 175 psi. Similarly 18 HP steam engine can work as 20 HP steam engine at boiler pressure of 165 psi. So if you want more power, you can simply increase boiler pressure by burning more fuel.
  4. No electric power or diesel engine is required for jaggery production unit.  So you save all the expenses of electricity and diesel. You have your own power free of cost. There is a sense of wisdom in creating your own free power. It gives you independence, self reliance, autonomy in your work and freedom from outside economic forces including government restrictions. So better you become completely independent.

We can offer the following steam power plants alongwith sugarcane crushers. You can purchase sugarcane crusher directly if you so desire.

  1. SUGARCANE CRUSHER 20 T WITH STEAM POWER PLANT 8 HP
    1. Three roller sugarcane crusher, roller size 8.25"dia x 8.5" length crushing capacity 900kg/hr alongwith heavy reduction gear box & 30" pulley (2) Single cylinder double acting steam engine 8 hp, cylinder dia 4"xstroke 4", complete with reverse mechanism, hand lubricating pump for cylinder lubrication, drip lubricator for crosshead lubrication and 16" pulley (2) Water tube Yarrow type boiler suitable for biomass firing with 80 sq ft heating surface including economizer and superheater, test pressure 400psi,working pressure 170 psi complete with water feed pump,water level gauge set, pressure gauge, safety valve, fire grates and 20ft chimney 1 set+ interconnecting pipe lines, valves, pipe fittings etc. Boiler is insulated with cerawool.
      COST US$ 7500/- OR Rs 330000/-+5% tax.
  2. SUGARCANE CRUSHER 30 T WITH STEAM POWER PLANT 16 HP
    1. Three roller sugarcane crusher, roller size 9.25"dia x 9.5" length crushing capacity 1200kg/hr alongwith heavy reduction gear box & 30" pulley (2) Single cylinder double acting steam engine14 hp, cylinder dia 4.5" x stroke 4.5", complete with hand lubricating pump for cylinder lubrication and 16" pulley (2) Water tube Yarrow type boiler suitable for waste heat with 100 sq ft heating surface including economizer and superheater, test pressure 400psi,working pressure 170 psi complete with water feed pump,water level gauge set, pressure gauge, safety valve, fire grates and 20" dia x 12 ft chimney 1 set+ interconnecting pipe lines, valves, pipe fittings etc. Boiler is insulated with cerawool.
      COST US$ 10000/- OR Rs 450000/-+5% tax
  3. SUGARCANE CRUSHER 40 T WITH STEAM POWER PLANT 18 HP
    1. Three roller sugarcane crusher,  roller size 10.75"dia x 11" length crushing capacity 1600kg/hr alongwith heavy reduction gear box & 30" pulley (2) Single cylinder double acting steam engine 18 hp, cylinder dia 4.5"x stroke 6", complete with hand lubricating pump for cylinder lubrication, drip lubricator for crosshead lubrication and 16" pulley.
    2. Water tube Yarrow type boiler suitable for biomass firing with 140 sq ft heating surface including economizer and superheater, test pressure 400psi,working pressure 170 psi complete with water feed pump,water level gauge set, pressure gauge, safety valve, fire grates and 20ft chimney 1 set+ interconnecting pipe lines, valves, pipe fittings etc. Boiler is insulated with cerawool.
      COST US$ 12000/- OR Rs 530000/-+5% tax